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Designing the New-SKU Onboarding Pipeline

Plant leadership wants to add a new SKU variant to an existing line that already runs three other SKUs on rotation via changeover. They want the new SKU inspection-ready within one business day of the first production units coming off the line, and they ask you to justify why that's realistic given this case's approach.

  1. Lay out the onboarding pipeline stage by stage, from "first production units available" to "SKU live on the edge box," with a rough time estimate per stage (label these as estimates).
  2. Identify the one stage most likely to blow the one-day budget, and explain why it's the bottleneck rather than the modeling steps.
  3. The edge box already hosts three SKUs' memory banks. What has to be verified before the fourth is hot-swapped in during the next changeover, beyond "the new memory bank was built successfully"?

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