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Bottom-Up, WLS or MinT for the Planning Hierarchy

Your hierarchy has 1 total, 4 regions, 20 stores, 200 SKUs and 4,000 SKU-store series (4,225 nodes). Base forecasts are produced separately for every node, and they disagree. Pooled over three backtest origins (WAPE by level):

Method Total Region Store SKU SKU-store
Base 0.0404 0.0727 0.1025 0.1662 0.5886
Bottom-up 0.0407 0.0717 0.0990 0.1679 0.5886
OLS 0.0389 0.0739 0.1033 0.1667 0.5901
WLS, structural weights 0.0363 0.0702 0.0988 0.1642 0.5894
WLS, variance weights 0.0374 0.0691 0.0978 0.1644 0.5886
MinT with shrinkage 0.0376 0.0693 0.0980 0.1644 0.5887

The fitted MinT shrinkage intensity toward a diagonal was 0.96 to 0.99, the largest incoherence in the base forecasts was 645 units, and a dense MinT solve took about 21 seconds.

  1. Why reconcile at all, and how do you test coherence in CI?
  2. Which method would you ship if orders are placed at SKU-store level? And if regional capacity is the main decision?
  3. Why did MinT behave like WLS here, and does that scale to 25 million series?
  4. Reconciliation produced negative bottom-level forecasts in some cells. What do you do?

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